3D Monolithic Volumetric Precast Process

3D MONOLITHIC VOLUMETRIC PRECAST PROCESS

This technology is unlike the conventional and 2D Precast methods and is cast complete with window and door frames, electrical and plumbing conduits already inlaid.  

  • The modules unlike traditional flat Pre-cast panels, uses a process of producing five sided monolithic modules in a single pour, or a three- dimensional shape creating a pre-designed and pre-engineered room.

  • The moulds are flexible and can incorporate all openings – doors and windows, access points—piping and conduit and insulation (if required) at the module level.  

  • This method is replicated, and the modules are fitted together—side-by-side or atop of each other. This allows the roof of the first module to become the floor of the second module as they are vertically stacked, like Lego blocks. The ability to fit the modules together reduces construction time.

  • Building all the features into the mould’s design reduces project turnaround time and costs.
  • The openings for Windows, doors and so precise that they can be ordered straight from the drawings.
  • The first fix MEP is installed at the time of casting thus reducing the time and labour required for chasing the walls, fixing the conduits and plastering the walls.

WORKFLOW

Mould

Remote Operated Fully Automated 3D Mould.

Reinforcement Cage

3D Re-bar Cage lowered in the Mould.

Concrete Pour

M40 grade concrete poured after all conduits are in place.

Demoulding

Module demoulded after about 12 hours from concrete pour.

Transportation

Modules transported via 40ft trailer, loaded, secured.

Installation

Modules installed using a Hydraulic Crane.

Structure completed in 33 days

G+4 storey building casting and installation.

FINISHED BUILDING